Active dynamic filtering (ADF)- Harmonic filters
In order to reduce the number of malfunctions, lower maintenance costs, and prevent energy wastage, a "healthy" voltage and current are necessary. In addition, standards and guidelines such as IEEE519, IEC61000, and the standards for ship and land installations enforce a healthy voltage.
Harmonic filters
Components such as frequency controllers, LED lighting, and sustainable energy sources pollute the power grid. Therefore, the use of active harmonic filters in modern installations is a must. An ADF makes the current waveform clean and sinusoidal so that voltage and current are "healthy" again.
ADF Power Tuning from Comsys makes energy use more efficient. Your processes run more stably, maintenance costs are reduced, and the active dynamic filter ensures that you comply with international standards and guidelines. Read more about the operation of active filters in the white paper.
ADF Power Tuning features:
- All power quality problems can be solved
- Continuous adaptation to load and installation within 5ms
- Overloading is not possible
- Freely programmable
- Less losses
- Resonance detection
Voltage quality - Power is not perfect!
Deviation in voltage and current waveform leads to a shorter lifespan, higher maintenance costs, and unnecessary energy consumption of your equipment. Fortop assists you in commissioning the filter concept so that your installation complies with standards and guidelines.
Which system is needed for your application?
We can also determine which system is needed to solve problems in the installation. A specialist from Fortop ensures the commissioning of the active filters. With a maintenance contract, you are guaranteed a worry-free operation. We have extensive experience in various market segments such as marine & offshore, process industry, data centers, hospitals, and the water world.
Why choose Fortop?
- Specialists with over 10 years of experience in active harmonic and dynamic filters
- Measurement, advice, engineering, commissioning, and maintenance, all under one roof!
- Fortop is part of a global PQ (Power Quality) partner network
- Execution of network simulations and assistance with installation
- Experience in creating customized filter systems (OEM solutions)
- We have our own service organization and offer maintenance contracts upon request
- Specialist in measurement, with its own engineering and software department
Embedded web interface - Active dynamic filter
The ADF systems are equipped with an embedded web interface. With the web interface, it is possible to visualize measurement values and monitor filters without additional software.
Customizable settings
It is also possible to set your own preferences. A standard browser is sufficient. Thanks to the responsive design of the web interface, visualization and operation of the ADF system is possible via smartphone, tablet, and PC.
Features of the embedded web interface:
- Real-time display of the most important measurement values
- Status and performance of the system
- Phase sequence, harmonic analysis, and waveform display
- System configuration
Active dynamic filters overview
Active harmonic/dynamic filter - P25
The active dynamic filter ADF P25 has a compact design and offers all the benefits of the existing P100. Despite its compact design, the active dynamic filter P25 is suitable for filtering out harmonic pollution, improving cos-phi, and eliminating flicker and imbalance in smaller installations, control cabinets, and machines. The P25 is suitable for wall mounting or for installation in a control panel.
Arjan Pit: 'Approvals such as UL, DNV-GL, ABS, and CE make the P25 the ideal filter for use in industrial and offshore applications!'
Sensorless control
For filtering out harmonics, "sensorless control" is possible. Application of current transformers is not necessary. The active dynamic filter can be monitored in PLC or SCADA systems via Modbus TCP or connected via the (remote) monitoring systems of fortop. The numerous approvals such as UL, DNV-GL, ABS, and CE make the P25 the ideal filter for use in industrial and offshore applications.
P25 Active Dynamic Filter Features:
- Filtering out harmonics, poor cos-phi, and imbalance
- Compensation capacity: 30 A
- Power expandable by parallel connection of multiple units
- Configuration and reading via web interface
- Sensorless control (application of current transformers not necessary)
- Communication options (I/O, Modbus TCP/UIP, Profibus*)
- Protection class: IP20 and IP21
Active dynamic filter - P100
The active dynamic filter P100 is the industrial, cost-effective standard for locations where space is limited. The P100 is universally applicable for filtering out harmonic pollution, improving cos-phi and eliminating flicker and unbalance. The filter is suitable for wall mounting and available in different powers up to 150 A in a single unit. The active dynamic filters are modularly expandable up to a maximum of 18 parallel connected systems.
Connect the module to a PLC or SCADA system
"Sensorless control" is possible for filtering out harmonics. It is then not necessary to use current transformers. The unit can be connected to a PLC or SCADA system via the Modbus TCP port or linked to fortop's (remote) monitoring systems. The many approvals such as UL, DNV-GL, ABS and CE make the P100 the ideal active dynamic filter for industrial and offshore applications.
P100 Active Dynamic filter properties:
- Filtering out harmonics, flicker, poor cos-phi and unbalance
- Compensation power @ 480V: 50, 70, 90, 100, 120, 150 A
- Compensation power @ 690V: 90 A
- Power expandable by parallel connection of multiple units
- Web interface and touchscreen color display
- Sensorless control possible (current transformers not required)
- Communication options (I/O, Modbus TCP/UIP, Profibus*)
- IP20/21, in cabinet possible IP54
View active dynamic filter P100 and read more specifications
Overview P100 active filters
Type |
ADF P100-50/480 |
ADF P100-75/480 |
ADF P100-90/480 |
ADF P100-120/480 |
ADF P100-150/480 |
ADF P100-90/690 |
ADF P100N-100/415 |
Features and specifications |
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Compensation capability | 50 A (RMS) | 75 A (RMS) | 90 A (RMS) | 120A (RMS) | 150 A (RMS) | 90 A (RMS) | 100 A (RMS) |
Rated voltage | 208-480 V | 480-690 V | 208-415 V | ||||
Number of phases | 3 phases without neutral (3-wire) | 3 phases with neutral (4-wire) | |||||
Harmonic compensation | Individual compensation up to the 49th order | ||||||
Dissipation | < 1600 W | < 2535 W | < 3180 W | < 3155 W | < 3225 W | < 2969 W | < 2235 W |
Maximum airflow | < 600 m3/h | ||||||
Noise level | < 70 dB(A) | ||||||
Surroundings | 0-95% Relative humidity non-condensing, max. altitude 1000 m without derating | ||||||
Dimensions | 230x1790x420 mm (WxHxD) | ||||||
Weight | 91 kg | 105 kg | 116 kg | 150 kg | 160 kg | ||
Protection class | Standard IP20 according to IEC 60529, optional IP21. Other classes on request | ||||||
Surrender value | 80A | 125A | 160A | 200A | 230A | 160A | 160A |
Article numbers | CS100088 | CS100087 | CS100086 | CS100114 | CS100135 | CS100134 | CS100009 |
Active harmonic filter - ADF P300
The ADF P300 is the ideal filter for use in industrial and offshore applications and is suitable for simultaneously eliminating harmonics, unbalance, poor power factor, and flicker. The P300 is supplied in a Rittal cabinet and is available per cabinet in power ratings from 90 to 360 A. By connecting the cabinets in parallel, the power can be expanded. Special versions such as IP43 and IP54, different cabinet colours and models are available on request.
Modules equipped with a Modbus TCP port
For eliminating harmonics, "sensorless control" is possible. With sensorless control, it is unnecessary to use current transformers. The unit can be monitored in PLC or SCADA systems via the Modbus TCP port or connected via fortop's (remote) monitoring systems. The P300's many approvals such as UL, DNV-GL, ABS and CE make it the ideal filter for industrial and offshore applications.
Features of the P300 Active Dynamic Filter:
- Elimination of harmonics, flicker, poor power factor and unbalance
- Compensation capacity @ 480V: 120, 240, 360 A
- Compensation capacity @ 690V: 90, 180 or 240 A
- Power expandable by connecting multiple units in parallel
- Web interface and touchscreen colour display
- Sensorless control possible (current transformers not required)
- Communication options (I/O, Modbus TCP/UIP, Profibus*)
- IP32, in cabinet IP43/IP54 possible
Overview P300 active dynamic filters
Type |
ADF P300V4-125/480
|
ADF P300-150/480 |
ADF P300V4-250/480
|
ADF P300-300/480 |
ADF P300V4-375/480
|
|
Features and specifications |
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Compensation capability | 125 A (RMS) 90 A (RMS) |
150 A (RMS) | 250 A (RMS) 180 A (RMS) |
300 A (RMS) | 375 A (RMS) 270 A (RMS) |
|
Rated voltage | 208-690 V | |||||
Number of phases | 3 phases without neutral (3-wire) | |||||
Harmonic compensation | Individual compensation up to the 49th order | |||||
Dissipation | < 2290 W < 2969 W |
< 3225 W | < 4580 W < 5813 W |
< 6250 W | < 6870 W < 8657 W |
|
Maximum airflow | < 600 m3/h / 353 CFM | < 1200 m3/h / 706 CFM | < 1800 m3/h / 1056 CFM | |||
Noise level | < 70 dB(A) | |||||
Surroundings | 0-95% Relative humidity non-condensing, max. altitude 1000 m without derating | |||||
Dimensions | 405x2203x636 mm (WxHxD) 15,95x86,73x25 inch (WxHxD) |
605x2259x636 mm (WxHxD) 23,8x88,9x25 inch (WxHxD) |
805x2259x636 mm (WxHxD) 31,7x88,9x25 inch (WxHxD) |
|||
Weight | 340 kg / 750 lbs 351 kg / 774 lbs |
482 kg / 1062 lbs 495 kg / 1092 lbs |
629 kg / 1386 lbs 639 kg |
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Protection class | Standard IP32 according to IEC 60529, optional IP43 and IP54. Other classes on request / UL Type 1 | |||||
Surrender value | 200A 120A |
200A | 400A 300A |
400A | 500A 400A |
|
Article numbers | 125 A - CS100178 | 150 A - CS100200 | 250 A - CS100180 | 300 A - CS100201 | 375 A - CS100182 | |
Article numbers | 90 A - CS100018 | 180 A - CS100019 | 270 A - CS100020 |
Active dynamic filter - P200/PPM200
The P200 is one of the fastest active filters in the world. The P200 eliminates harmonics up to the 100th order and is the only filter capable of removing inter-harmonics, resonances, and high-frequency pollution. No current transformers are required for the application of the P200.
One of the fastest active filters in the world
The use of sustainable energy sources such as solar panels and wind turbines will result in more resonances, inter-harmonics, and high-frequency disturbances. Only the ADF P200 is capable of solving these disturbances.
P200 active dynamic filter features:
- Eliminates harmonics, resonances, and HF pollution
- P200 version is the IP20 solution for wall mounting
- PPM200 is the OEM version suitable for installation in distribution panels
- Compensation capacity: 100 A
- Configuration and reading via web interface
- Sensorless control (application of current transformers not necessary)
Fortop OEM packages
The fortop OEM packages consist of an OEM module (PPM300 or P200) and an OEM kit. The OEM kit contains all the components for supplying and controlling your compensation system. The composition of the OEM kit depends on the application, construction, and compensation power of your system.
With OEM modules and the OEM kit, all conceivable systems can be assembled. From a single PPM300 module to a system with 90 PPM300 modules and 18 control computers.
Features of fortop OEM packages:
- Assembling of all conceivable systems
- Elimination of harmonics, flicker, poor cos-phi, and unbalance
- Elimination of (inter)harmonics, resonances, and HF pollution
- Suitable for TN, TT, and IT grids
- Air or water cooling possible
- Assistance in designing your own compensation system
- Also suitable for compensation at medium voltage (MV)
- Support during commissioning
OEM-module PPM300
The ADF PPM300 is an OEM module, specially designed for creating your own compensation system. The PPM300 is suitable for filtering out harmonic pollution, improving cos-phi, and correcting flicker and imbalance. The active dynamic filter can be mounted in your own distribution panel and is available in powers up to 120 A.
The OEM modules are available in air-cooled or water-cooled versions. In combination with the fortop OEM kit, systems can be assembled with a compensation power up to 4 MVar, suitable for different network systems. Via the Modbus TCP port, the unit can be monitored in PLC or SCADA systems or connected via the (remote) monitoring systems of fortop.
Features of PPM300 OEM module:
- Marine approvals ABS and DNV/GL
- Direct connection up to 690 V
- Compensation power @ 480V: 75, 100, 125 A
- Compensation power @ 690V: 90 A
- Air-cooled or water-cooled
- Systems for TN, TT, and IT networks
Overview PPM300 active dynamic filters
Type |
PPM300V4-75/480 |
PPM300V4-100/480 |
PPM300V4-125/480 |
PPM300V2-90/690 |
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Features and specifications |
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Compensation capability | 75 A (RMS) | 100 A (RMS) | 125 A (RMS) | 90 A (RMS) | |||
Rated voltage | 208-480 V | 208-480 V | 208-480 V | 480-690 V | |||
Number of phases | 3 phases without neutral (3-wire) | ||||||
Harmonic compensation | Individual compensation up to the 49th order | ||||||
Dissipation | < 1210 W | < 1670 W | < 2120 W | < 2969 W | |||
Maximum airflow | < 600 m3/h | < 600 m3/h | < 600 m3/h | < 600 m3/h | |||
Noise level | < 70 dB(A) | ||||||
Surroundings | 0-95% Relative humidity non-condensing, max. altitude 1000 m without derating | ||||||
Dimensions | 232,5x1445x431,5 mm (WxHxD) - 9,15x56,89x16,99 inch (WxHxD) | ||||||
Weight | 108 kg / 238 lbs | 138 kg | |||||
Protection class | Standard IP21 according to IEC 60529 | ||||||
Surrender value | 160A | 200A | 230A | 160A | |||
Article numbers | CS100184 | CS100185 | CS100186 | IT-netten CS100125 | |||
Article numbers | TN-netten CS100126 |
Overview PPM300 ADF's Watercooled
Type |
PPM300 150/480 |
PPM300 140/690 |
Kenmerken en specificaties |
||
Compensation capability | 150 A (RMS) | 140 A (RMS) |
Rated voltage | 208-480 V | 480-690 V |
Number of phases | 3 fasen zonder nul (3-wire) | |
Harmonic compensation | Individuele compensatie tot de 49e orde | |
Dissipatie | < 2550 W | < 3600 W |
Recommended coolant flow rate | < 10 l/min | |
Noise level | < 70 dB(A) | |
Surroundings | 0-95% Relatieve luchtvochtigheid niet condenserend, max. hoogte 1000 m zonder derating | |
Dimensions | 230x1400x470 mm (WxHxD) | |
Weight | 133 kg | 138 kg |
Protection class | Standaard IP21 volgens IEC 60529 | |
Surrender value | 230A | 230A |
70% reduction of harmonics by inserting ADFs
During the final construction phase of a large hospital, electrical issues were discovered. After conducting measurements, it was discovered that medical equipment was not functioning as expected. It was concluded that the voltage quality did not meet European standards. The problem worsened when emergency power was needed during a power outage.
Eliminating higher harmonics
To meet the standard and maintain guarantees related to valuable medical equipment, the hospital looked for a solution that would eliminate electrical disturbances (harmonics). Read more about the solution through installation of active dynamic filters.
ADF Power Tuning - active dynamic filtering
White papers
Want to know more about specific topics? Read fortop's white papers online or request them for free as a PDF.
► White paper reduce reactive power
► White paper Measuring accuracy