Detecting transparent and dark objects with blue light

Detecting transparent or black objects is a huge challenge in many cases. A transparent or translucent object is difficult to detect because of its reflection. In practice, the reflection of one product often leads to multiple detections.

Black or dark objects

Black or dark objects absorb light from the sensor, making it difficult for the sensor to detect objects. SensoPart Blue Light offers the solution in such cases, especially in critical applications.

The Blue Light sensor does not require the installation of a reflector and has a detection range of 2...1200 mm with a protection degree of up to IP69K. The Blue Light sensors are available with fixed focus, adjustable with IO-Link and adjustable via a potentiometer.

 

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Measuring range of blue light sensors - SensoPart
Red light sensors and blue light sensors - SensoPart

Red Light Sensors and Blue Light Sensors

Where conventional red light sensors reach their limit, the Blue Light sensor from SensoPart offers the solution. Instead of a standard red light spot, a blue light spot is used. Due to the blue light the sensor is able to recognise transparent and dark objects.

Detecting objects at an angle

The diagram on the right shows the detection distance and the detection angle. 

An object at an angle of 80° can be detected with the blue light sensor at a distance of +/-40 mm. A standard photocell with red light cannot detect the same object or only at a few millimetres.

Graphics detecting objects at an angle - SensoPart Blue Light

Tabel met overzicht blue light sensoren

Overview Blue light sensors
  F10 serie blue light sensoren - SensoPart F 25-serie blue light sensoren - SensoPart F 50-serie blue light sensoren - SensoPart F 55-serie blue light sensoren - SensoPart
Technical information
Product type FT 10-BF2 / BF3 FT 25-BF2 FT 25-BH FT 50-BH FT 55-BH
Type of light source LED, blue 450 nm LED, blue 450 nm LED, blue 450 nm LED, blue 450 nm LED, blue 450 nm
Setting Fixed focus Fixed focus Adjustable, IO-Link Adjustable, potentiometer Adjustable, potentiometer
Range/switching distance 2…30 mm / 2…50 mm 0…80 mm 0…200 mm 2…300 mm 3…1200 mm
Specifications and datasheets
  View View View View View

Detecting dark, black and shiny objects

While transparent objects absorb little light, black and dark objects absorb the opposite. Detecting dark textiles, shiny black surfaces, LCD screens and other light absorbing objects is a huge task for red light sensors. SensoPart's blue light sensor detects these materials easily and reliably.

Watch the video on how to detect dark and shiny objects.

Detection of transparent objects

Detecting, counting and positioning transparent objects is soon a bridge too far for conventional photocells. Transparent objects such as glass and plastic only absorb a small part of the light and also cause a small difference between the transmitted light and the reflected light in the receiver. It is then an enormous challenge to transmit a stable and clear signal, for example, to automate a bottle filling line. 

Watch the video below about detecting transparent objects.

Objects and materials that are difficult to detect

The blue light sensor offers a solution even for materials or objects that are very difficult to detect. Examples are the detection of drops of water, glass objects, transparent foils, highly reflective materials such as magnets and polished metals, mirrors and uneven surfaces. The blue light sensor detects these materials without any problems.

Application examples

  • Packaging industry
    Detection of transparent containers, foils, labels and blister strips.
  • Medical, laboratory and pharmaceutical industry
    Presence of test tubes, syringes and pipettes and position of transparent or dark black racks, trays and microtiter plates.
  • Automotive industry
    Detection of metal parts and black, dark components.
  • Solar industry
    Presence and position of solar panels that are difficult to recognise due to their dark colour.
  • Food industry
    Presence of a (plastic) bottle.
    Counting of bottles at the inlet and outlet of filling systems
  • Pharmaceutical industry
    Positioning of test tubes, syringes and pipette tips
Detection of transparent bottles - SensoPart
Blue Light sensor in a robot gripper - SensoPart

Presence detection in the gripper

The compact design and light weight of the FT 10 series Blue Light sensors make them ideal for presence detection in a robot's gripper. Measuring only 21.1 x 14.6 x 8 mm, the Blue Light sensor is perfect for applications in tight spaces. 

Condensation on sensor due to temperature difference

A chicken supplier had problems detecting the transparent trays in which the chickens are transported. The processing hall is a cool and humid environment, which causes condensation on the sensor. Because of this, the sensor with reflector used could not make a good detection.

The customer suggested using a fibre sensor from another supplier. After testing, the desired switching distance (30 cm) turned out not to be achievable with this sensor.

The Blue Light sensor FT 55-BH from SensoPart solved the problem. The transparent dishes are perfectly detected and by working with a sensor without reflector, cleaning of the sensor is no longer (or to a lesser extent) necessary. The sensor is IP69K, which is desirable in chicken processing to meet the hygienic requirements.

Condensation on sensor due to temperature difference - Blue Light sensor - SensoPart

Photoelectric sensors with Blue Light technology

Detectie van verschillende materialen

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